{"id":2174,"date":"2026-07-03T09:31:28","date_gmt":"2026-07-03T09:31:28","guid":{"rendered":"https:\/\/hanmetallurgy.com\/?post_type=product&p=2174"},"modified":"2026-07-03T09:31:28","modified_gmt":"2026-07-03T09:31:28","slug":"submerged-arc-furnace-water-cooled-cable","status":"publish","type":"product","link":"https:\/\/luzixinzuonew.han-light.com\/index.php\/product\/submerged-arc-furnace-water-cooled-cable\/","title":{"rendered":"Submerged Arc Furnace Water-Cooled Cable"},"content":{"rendered":"
\n

<\/p>\n

\n

Submerged Arc Furnace Water-Cooled Cable<\/h1>\n
<\/div>\n

High-Current Power Transmission by HANI Metallurgy<\/p>\n<\/div>\n

<\/p>\n

\n

The Flexible Artery of High-Power Smelting<\/h2>\n

The Submerged Arc Furnace Water-Cooled Cable<\/strong> is a critical component of the high-current “short net” system, responsible for carrying massive electrical energy from the transformer to the electrode arms. As a specialized SAF cable<\/strong>, it must provide low electrical impedance, extreme flexibility to accommodate electrode movement, and exceptional thermal management. At HANI<\/strong>, we have developed advanced furnace power cable<\/strong> solutions using high-conductivity stranded copper and specialized outer protective sleeves. Our cooling cable<\/strong> designs utilize a high-flow water interior to dissipate the heat generated by electrical resistance and radiant furnace heat, ensuring that the power delivery remains stable even at currents exceeding 100 kA.<\/p>\n

HANI’s Submerged Arc Furnace Water-Cooled Cable<\/strong> is engineered for maximum service life in the harsh environment of an EAF or SAF bay. Whether for silicon manganese or calcium carbide production, the SAF cable<\/strong> must withstand constant mechanical flexing and electromagnetic vibrations. Our furnace power cable<\/strong> features a non-magnetic stainless steel terminal design to eliminate eddy current losses and a high-purity rubber hose that is resistant to carbon dust and sparks. By utilizing our cooling cable<\/strong> technology, producers can achieve better power factors and a significantly lower risk of “cable blowout” accidents. As a leading manufacturer of high-current conductors, HANI provides Submerged Arc Furnace Water-Cooled Cable<\/strong> solutions that are essential for the safe and efficient operation of large-scale smelting furnaces.<\/p>\n<\/div>\n

<\/p>\n

\n

Technical Parameters of HANI Water-Cooled Cables<\/h2>\n
\n\n\n\n\n\n\n\n\n
Technical Metric<\/th>\nUnit<\/th>\nHANI-WCC-2500<\/th>\nHANI-WCC-4000<\/th>\nHANI-WCC-6000<\/th>\n<\/tr>\n<\/thead>\n
Copper Cross-Section<\/td>\nmm\u00b2<\/td>\n2500<\/td>\n4000<\/td>\n6000<\/td>\n<\/tr>\n
Rated Current (AC)<\/td>\nkA<\/td>\n25-35<\/td>\n40-55<\/td>\n60-85<\/td>\n<\/tr>\n
Operating Voltage<\/td>\nV<\/td>\n\u22641000<\/td>\n\u22641000<\/td>\n\u22641500<\/td>\n<\/tr>\n
Bending Radius<\/td>\nmm<\/td>\n\u2265800<\/td>\n\u22651200<\/td>\n\u22651500<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

<\/p>\n

\n

The Physics of Skin Effect and Flexible Conduction<\/h2>\n

The performance of a Submerged Arc Furnace Water-Cooled Cable<\/strong> is determined by its ability to manage the “Skin Effect” characteristic of high-frequency AC currents. In an SAF cable<\/strong>, the current tends to flow on the surface of the copper strands. HANI\u2019s furnace power cable<\/strong> utilizes a specialized “Hollow-Core” multi-strand geometry that maximizes the effective cross-sectional area while allowing cooling cable<\/strong> water to flow in direct contact with the inner strands.<\/p>\n

\n

Cable Engineering Principles:<\/p>\n

1. Zero-Reactance Stranding: Ensures equal current distribution among all strands in the Submerged Arc Furnace Water-Cooled Cable<\/strong>.
\n2. High-Pressure Termination: Forged copper terminals are swaged onto the SAF cable<\/strong> to ensure the lowest contact resistance.
\n3. Electromagnetic Shielding: Prevents “chafing” damage caused by furnace power cable<\/strong> vibrations.<\/p>\n<\/div>\n

Scientific facts show that a 10\u00b0C increase in cable water temperature can reduce the copper conductivity by approx. 4%. HANI’s Submerged Arc Furnace Water-Cooled Cable<\/strong> ensures that your cooling cable<\/strong> operates at a high Reynolds number to maintain turbulent flow for maximum heat dissipation. Our SAF cable<\/strong> solutions also include protective outer sleeves made from Kevlar or high-temp silicone to prevent damage from molten metal splashes and slag.<\/p>\n<\/div>\n

<\/p>\n

\n

Key Advantages of HANI Cooling Cables<\/h2>\n